![]() APPLIANCE AND INSTALLATION FOR THE APPLICATION OF A DECONTAMINATING PRODUCT ON TRAINED AND EMPTY TRA
专利摘要:
Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty, suitable for installation at the exit of a tray-forming machine (90) from die-cut flat plates. The apparatus (50) comprises a tunnel support (2) provided with an inlet end and an outlet end suitable for mounting on a conveyor (1), and an applicator device (6) arranged to apply a decontaminant product on one or more interior panels (11, 12) of at least one tray (B) formed and empty. Likewise, the apparatus (50) comprises a tray selection station (20), which selects one or more trays (B) from a row of trays (B) aligned according to the direction of travel (A) of the conveyor (1) . Said apparatus (50) adapts to the needs of the fruit and vegetable packaging sector, providing an adequate production speed with a low manufacturing and implementation cost. (Machine-translation by Google Translate, not legally binding) 公开号:ES2737451A1 申请号:ES201830683 申请日:2018-07-09 公开日:2020-01-14 发明作者:Olmos Telesforo González 申请人:Telesforo Gonzalez Maquinaria SL; IPC主号:
专利说明:
[0001] [0002] [0003] [0004] SECTOR OF THE TECHNIQUE [0005] [0006] The present invention presents, in a first aspect, an apparatus for the application of a decontaminating product on formed and empty trays, suitable for installation at the exit of a tray-forming machine from flat die-cut plates. The invention provides in a second aspect an installation for the application of a decontaminating product on formed and empty trays. [0007] [0008] Throughout this description, the material of said trays and flat die sheets can be corrugated cardboard, corrugated plastic, compact cardboard, compact plastic sheet, and the like. [0009] [0010] BACKGROUND OF THE INVENTION [0011] [0012] Document ES2393388B1 describes a method for the industrial manufacture of a corrugated cardboard tray with a sheet of polylactic acid comprising the steps of manufacturing the polylactic acid film with antimicrobial agents according to established industrial procedures, manufacturing micro-corrugated cardboard sheets, applying the Polylactic acid film obtained in the previous step on the micro-corrugated cardboard sheet according to established industrial procedures, die cut (cut) the plates with the polylactic acid film already applied to allow its folding for the formation of the corresponding trays with application of necessary adhesive between the sides and the bottom of the tray, and fold the die-cut iron to form a tray. Therefore, the application of the contaminating product occurs on the corrugated cardboard plate before it is punched, and therefore, before the formation of the tray. [0013] [0014] A drawback of the method of document ES2393388B1 is that the application of the decontaminant product occurs on the corrugated cardboard plate. This causes that the time that elapses between the production of the cardboard plate with the decontaminant product and the packaging of the food in the already formed cardboard tray is undetermined and can be variable, so the effect of the decontaminant product will be greater or less depending on a respective greater or lesser elapsed time. In those occasions that spend a greater time, the food contained in the tray can be contaminated with microbes and / or unwanted bacteria. [0015] Another drawback due to the application of the decontaminating product on the plate before being stamped is that, given a change in the specifications of the cardboard order, for example a change in the quality of the cardboard or a change of food to be contained, the cardboard produced already has the decontaminating product applied in a suitable dose for a specific food and specific cardboard, and therefore said cardboard cannot be reused directly as conventional remaining cardboard, but the decontaminant product must be eliminated. Such additional operations increase manufacturing costs in the cardboard plant of the corrugated cardboard manufacturer. [0016] [0017] Document ES2534529B1 describes a method for surface decontamination of solid foods packaged using essential oils as a decontaminating product. It comprises the stages of evaporating the essential oils in a vacuum vessel and the application of the vapors of the essential oils on the solid packed feed located in a vacuum enclosure. Vacuum conditions accelerate product evaporation. Thus, the application of the contaminating product occurs once the food is contained in the container or tray. [0018] [0019] Document ES2534529B1 describes an installation comprising tapes that feed the containers filled with food to be decontaminated. The installation comprises an element that pushes the full containers into a tunnel. The installation comprises an entrance gate that opens and allows the containers to enter a vacuum enclosure. The vacuum vessel is housed inside the tunnel. The installation comprises an exit gate. When the input gate and the output compound are closed, the vacuum enclosure is sealed. The vapors are then applied to the food placed in the open containers. Vapors from the contaminating product flow from the vacuum vessel to the sealed vacuum enclosure. After the application of vapors, the tunnel belt stops, the gate closes the exit gate and the entrance gate opens. Alternatively, the two gates open. In any case, a new load of containers full of food is allowed in the enclosure. The tunnel has several cycles of advance and stop, where the full containers remain in this tunnel. At the exit of the tunnel there are some exit belts that transport the containers to a heat sealing machine. [0020] [0021] A drawback of the method and installation of document ES2534529B1 is that the cost of manufacturing and implementing the installation required for said method is relatively high. The installation requires in an embodiment of a multi-stage tunnel and at least two tapes whose dimensions in plan are relatively large. In another embodiment the Vaporization is carried out in chambers specially conditioned for this, which again increases manufacturing and implementation costs. In any case, these embodiments occupy relatively large plant dimensions, and in addition the container is full of the product to be contained. [0022] [0023] In the agri-food industry, the companies of packaged products have packaging warehouses that are divided into two totally differentiated areas: storage area and packaging area. [0024] [0025] In the storage area, one or more tray-forming machines such as those described in documents US2798416A, US3978774A, ES235835U, ES255122U, US4581005A, ES2593823B1, and ES1207138U form trays, generally made of corrugated cardboard, from flat, die-cut sheets. A conveyor at the exit of each tray forming machine feeds said formed trays to the packaging zone. [0026] [0027] In the packaging area, the food, for example fruits or vegetables are introduced into the trays formed, conventionally manually. Depending on the season, the same fruit and vegetable packaging company changes from one packaged food to another, which modifies the stockings of the formed tray. [0028] [0029] After packaging, trays full of food are stacked on top of each other on a pallet. The pallet comprises a plurality of stacked tray stacks. Subsequently, said trays full of food stacked on pallets are introduced into chambers, which may or may not be equipped with a temperature controlled device. [0030] [0031] Alternatively, the packaging companies do not form the trays from the plates punched out in the packaging warehouse, but instead buy the already formed trays from the so-called "assembly centers", that is, warehouses where said trays are formed by means of the said tray forming machines Generally, at the exit of the tray forming machine there is a tray stacking machine formed as described in document ES2343771B1 The stacked and empty stacked trays are arranged on pallets, generally manually, ready for Your delivery to the customer. [0032] WO2017089292A1 describes an antimicrobial solution implemented inside the package just before the fruit and vegetable product is inserted into said container. It is also explained that said antimicrobial solution can be distributed in several ways; It can be using a roller, a spray, or a brush. Preferably the Distribution is done by means of a spray on a porous surface such as corrugated cardboard. The application of the antimicrobial solution is performed on the empty container. The application can take place at different points of the distribution chain of corrugated cardboard packaging: from the production of the flat die plate to the tray mounted immediately before the packaging of the food product. [0033] [0034] WO2017089292A1 further describes an example in the case of corrugated cardboard packaging. The corrugated cardboard container arrives in the form of a flat sheet die cut from the corrugated cardboard manufacturer to the manufacturer / packer of fruit and vegetable products. The manufacturer / packer of fruit and vegetable products loads the flat plates punched in a tray-forming machine, which through a mold, and a male that descends on the flat plate punched with glue points supplied by the machine, forms the tray. The tray leaves the mold and passes through a tape with a tunnel in which the antimicrobial solution is sprayed, spraying it. Next, the box is sent to the packaging area. [0035] [0036] None of the documents define an apparatus or machine for the application of decontaminating products on formed and empty trays. That is, on trays that do not contain the fruit and vegetable product arranged inside. It would be desirable for said apparatus to adapt to the needs of the fruit and vegetable packaging sector, providing adequate production speed with a low manufacturing and implementation cost. On the other hand, it would be convenient to have an apparatus adaptable to the wide variety of formed tray stockings that are packaged in the same packaging ship. Also, it would be desirable for said apparatus to have reduced plant dimensions, that is, to be a compact machine. [0037] [0038] EXPLANATION OF THE INVENTION [0039] [0040] According to a first aspect, the present invention contributes to solve the above and other inconveniences, providing an apparatus for the application of a decontaminating product on formed and empty trays. The device is suitable for installation at the exit of a tray-forming machine from flat die-cut plates. [0041] [0042] The apparatus comprises a tunnel support provided with an inlet end and an outlet end suitable for mounting on a conveyor. [0043] [0044] Likewise, the apparatus comprises an applicator device arranged to apply a decontaminant product on one or more interior panels of at least one tray formed and empty. Said inner panels comprise the base and inner walls of the tray. [0045] [0046] Likewise, the apparatus includes a tray selection station, which selects one or more trays from a row of trays aligned according to the direction of advance of the conveyor. [0047] [0048] The tray selection station comprises a first detector that sends a binary signal in use indicating the detection or non-detection of a tray. [0049] [0050] Also, the tray selection station comprises a first movable active stop between a retracted position that enables the passage of the tray, and a retention position where it prevents the tray from passing. [0051] [0052] Likewise, the tray selection station comprises a second detector, located before the first detector according to the direction of advance of the conveyor. The second detector sends a binary signal in use indicating the detection or non-detection of a tray. [0053] [0054] In addition, the tray selection station includes a second active stop located before the first stop according to the direction of advance of the conveyor. The second stop is movable between a retracted position that enables the passage of the tray and a retention position where it prevents the passage of the tray. [0055] [0056] Likewise, the tray selection station comprises a third detector located before the second detector according to the direction of advance of the conveyor. The third detector sends a binary signal in use indicating the detection or non-detection of a tray. [0057] [0058] Also, the tray selection station includes a third active stop located before the second stop according to the direction of advance of the conveyor. The third stop is movable between a retracted position that enables the tray to pass, and a retention position where it prevents the tray from passing. [0059] [0060] Preferably, said apparatus further comprises said conveyor. [0061] [0062] Also preferably, the tray selection station further comprises a linear guidance device aligned with the conveyor advance direction and a linear guidance locking and unlocking device. Through the guidance device linear and the locking and unlocking device the positions of one or more of said detectors and one or more of said stops are adjustable with respect to the others according to said direction of advance. Thus, the apparatus is adaptable to the wide variety of stockings of trays formed that are packaged in the same packaging ship, and also the production speed of the apparatus, to produce trays equipped with decontaminant product in one or more interior panels, it is possible adjust for each tray measure. [0063] [0064] In an alternative, the tray selection station further comprises six adjustable slide holders along the linear guidance device. Each adjustable support supports a respective stop or a respective detector. Thus, the first detector, second detector, the third detector, the first stop, the second stop, and the third stop are movable independently of each other. [0065] [0066] In another alternative, the tray selection station further comprises three adjustable sliding supports along the linear guidance device. Each adjustable bracket supports a stop and a detector. Thus, the first detector and the first stop move together, the second detector and the second stop move together, and the third detector and the third stop move together. [0067] [0068] In one option, the linear guidance device is a guide supported to the tunnel support or to the transporter. [0069] [0070] Optionally, each of the first, second, and third stops is movable by means of a respective stopper actuator. These top actuators are an integral part of the tray selection station. Each of said stop actuators is provided with a first fixed part and a second movable part. In addition, each first, second and third stop is connected to a respective second movable part of a respective stop actuator. That is, the first stop is connected to a stop actuator, the second stop to another stop actuator, and the third stop to another stop actuator. [0071] [0072] Optionally, the tray selection station comprises two of said first stops facing each other, two of said second stops facing each other, and two of said third stops facing each other. Thus, the centering of the tray is improved and the precision and uniformity of the surface amount of decontaminating product applied on the inner panels of the trays is improved. [0073] [0074] Optionally, the apparatus also includes a fourth detector located before the third detector according to the direction of travel of the conveyor. The fourth detector sends in use a binary signal indicating the detection or non-detection of a tray and is configured to stop the tray-forming machine when it detects a tray stopped on the conveyor. [0075] [0076] Optionally, the applicator device applies the decontaminant product in liquid or gaseous state by spraying, spraying, spraying, or vaporizing. [0077] [0078] Optionally, said apparatus includes a valve connectable to the applicator device, the valve being movable between a closed position in which the applicator device does not apply decontaminant product, and an open position in which the applicator device applies decontaminant product. [0079] [0080] In addition, said apparatus further comprises a suction and discharge pump of contaminating product operatively connected to the valve on its discharge side. [0081] [0082] Optionally, the valve and the suction and discharge pump of contaminating product are supported on the tunnel support or on the conveyor. [0083] [0084] Optionally, the applicator device is provided with a nozzle supported on the tunnel support. [0085] [0086] In one option, the applicator device is provided with one or more second nozzles supported in the tunnel support. In addition, the nozzle is configured to apply decontaminant product to the base of the tray, and the one or more second nozzles are configured to apply decontaminant product to the interior walls of the tray. [0087] [0088] In another option, the applicator device comprises an applicator actuator provided with a fixed part supported at a structural point, and a second movable part between a lower position and an upper position. The nozzle is supported on the second part of the applicator actuator. Thus, the nozzle of the applicator device is movable with respect to the one or more inner panels of the tray located on the conveyor. [0089] [0090] Optionally, the applicator device further comprises a rotation actuator provided with a rotation axis, with an inert part supported to the tunnel support and a movable part around its axis. Also, the one or more second nozzles are supported on the movable part of the rotary actuator and configured to apply decontaminant product to the inner walls of the tray. [0091] Optionally, the apparatus further comprises an input gate located at the input end of the movable tunnel support between an open position and a closed position. It also comprises an exit gate located at the entrance end of the movable tunnel support between an open position and a closed position. [0092] [0093] In one option, the tunnel support and the entrance and exit gates form a watertight cabin. In this option, the apparatus also includes a vacuum pump capable of producing a pressure lower than the atmospheric pressure inside the cabin when the inlet and outlet gates are in the closed position. [0094] [0095] In another option, the tunnel support, the applicator device, and the tray selection station are configured to be fixed to a conveyor by means of fixing and releasing elements. Thus, the apparatus can be fixed to any conveyor, either to the conveyor that is an integral part of the apparatus or, alternatively, to a conveyor of an existing machine such as a stacking machine of formed trays. [0096] [0097] According to a second aspect, the present invention contributes to solve the above and other inconveniences by providing an installation for the application of a decontaminating product on formed and empty trays. The installation comprises a tray-forming machine from flat die plates and a tray-forming machine. [0098] [0099] The tray stacking machine formed is provided with a conveyor for stacking, and a stacking cavity suitable for stacking the trays received from the conveyor for stacking forming a stack of trays. [0100] [0101] The installation further comprises any one of the apparatus for the application of a decontaminating product on formed and empty trays described in the first aspect of the invention. In addition, said apparatus is mounted after the exit of the tray forming machine and before the stacking cavity of the tray stacker forming machine. [0102] [0103] Preferably, in the installation, the tunnel support, the applicator device and the tray selection station are configured to be fixed to the conveyor for stacking the tray stacking machine formed by fixing and releasing elements. [0104] Throughout the description and the claims the word "comprises" and its variants are not intended to exclude other technical characteristics. In addition, the word "comprises" includes the case "consists of". For those skilled in the art, other objects, advantages and features of the invention will be derived partly from the description and partly from the practice of the invention. The following examples and drawings are provided by way of illustration, and are not intended to be limiting of the present invention. The numerical signs relating to the drawings and placed in parentheses in a claim are only intended to increase the understanding of the claim, and should not be construed as limiting the scope of protection of the claim. In addition, the present invention covers all possible combinations of particular and preferred embodiments indicated herein. [0105] [0106] The term "tray" includes the terms "container", "box", "container" or any other upper open receptacle with the characteristics described in the description. [0107] [0108] The term "decontaminating product" comprises the terms "product with antimicrobial agents", and equivalent terms. [0109] [0110] BRIEF DESCRIPTION OF THE DRAWINGS [0111] [0112] To complement the description that is being made of the object of the present invention and to help a better understanding of the characteristics that distinguish it, it is accompanied in the present specification, as an integral part thereof, of a set of drawings, in those that with illustrative and non-limiting nature have represented the following: [0113] [0114] Fig. 1 shows a side view of the apparatus according to a first embodiment of the first aspect of the present invention; [0115] [0116] Fig. 2 is the plan view of Fig. 1; [0117] [0118] Fig. 3 is a side view of the apparatus of the present invention according to a first embodiment, which is shown installed at the exit of a tray-forming machine, on whose conveyor a row of trays are arranged; [0119] [0120] Fig. 4 is the plan view of Fig. 3; [0121] [0122] Fig. 5 is the detail view IV indicated in Fig. 3; [0123] [0124] Figs. 6 to 10 are detail views V of Fig. 4, in which the operating sequence of the tray selection station is shown; [0125] Figs. 11 and 12 are the detail views of Fig. 3 for the second and third embodiments of the first aspect of the present invention, respectively; Y [0126] [0127] Figs. 13 and 14 show a side view of the installation according to a first embodiment of the second aspect of the present invention. [0128] [0129] DETAILED EXHIBITION OF EMBODIMENTS / EXAMPLES [0130] [0131] According to a first embodiment of the first aspect of the present invention, Figs. 1 to 10 show an apparatus (50) for the application of a decontaminant product on trays (B) formed and empty. Figs. 3 and 4 show that the apparatus (50) is suitable for installation at the exit of a tray-forming machine (90) from flat die-cut plates. [0132] [0133] Figs. 1 and 2 show that the apparatus (50) comprises a tunnel support (2) provided with an inlet end and an outlet end suitable for mounting on a conveyor (1). In Figs. 1,2 and 5 the tunnel support is supported on the conveyor (1). [0134] [0135] Figs. 1, 2, 5 and 6 show that the apparatus (50) comprises an applicator device (6) supported on the tunnel support (2) and arranged to apply a decontaminant product on one or more interior panels (11, 12) of at least a tray (B) formed and empty. Said inner panels comprise the base (11) and the inner walls (12) of the tray (B). In the example, the tray (B) comprises four inner walls (12) facing two to two. [0136] [0137] The apparatus (50) of this first embodiment includes a tray selection station (20), which selects a tray (B) from a row of trays (B) aligned according to the direction of travel (A) of the conveyor (1) . [0138] [0139] The tray selection station (20) comprises a first detector (F1) that sends a binary signal in use indicating the detection or non-detection of a tray (B). [0140] [0141] Also, the tray selection station (20) comprises a first active stop (3) movable between the retracted position of Figs. 8 and 9 which enables the passage of the tray (B), and the retention position of Figs. 6, 7, 10 where it prevents the passage of the tray (B). [0142] Likewise, the tray selection station (20) comprises a second detector (F2), located before the first detector (F1) according to the direction of travel (A) of the conveyor (1). The second detector (F2) sends a binary signal in use indicating the detection or non-detection of a tray (B). [0143] In addition, the tray selection station (20) includes a second active stop (4) located before the first stop (3) according to the direction of travel (A) of the conveyor (1). The second stop (4) is movable between the retracted position of Figs. 6, 9 and 10 which enables the passage of the tray (B), and the retention position of Figs. 7 and 8 where it prevents the passage of the tray (B); [0144] [0145] Likewise, the tray selection station (20) comprises a third detector (F3) located before the second detector (F2) according to the direction of travel (A) of the conveyor (1). The third detector (F3) sends a binary signal in use indicating the detection or non-detection of a tray (B). [0146] [0147] Each of said detectors (F1, F2, F3) is materialized in a photocell. [0148] [0149] Also, the tray selection station (20) includes an active third stop (5) located before the second stop (4) according to the direction of travel (A) of the conveyor (1). The third stop (5) is movable between the retracted position of Figs. 6 and 7 which enables the passage of the tray (B), and the retention position of Figs. 8 to 10 where it prevents the passage of the tray (B). [0150] [0151] The operation of the tray selection station (20) for the first aspect of the invention is described below. [0152] [0153] The tray forming machine (90) of Figs. 3 and 4 form trays (B) from flat plates automatically die cut, which produces a row of trays (B) formed and empty arranged on the conveyor (1). [0154] [0155] The complete sequence of the tray selection station (20) can be carried out with a movable transport element (24) of the conveyor (1) moving at all times. The transport element (24) is embodied in a transport band (24). The movable transport element (24) according to the direction of travel (A) by a motor member of the conveyor (1), materialized in the example by a drum motor, that is, a motor integrated in a rotation shaft. [0156] [0157] In Fig. 6, the tray forming machine (90) is forming trays (B) and the first detector (F1) detects a tray (B). Then, the first stop (3) moves to the retention position where it prevents the passage of the tray (B). [0158] [0159] Following in Fig. 7, the second detector (F2) has sent an indicative signal indicating the detection of another tray (B), and since the first detector (F1) detects a tray (B), the second stops (4) they move to the retention position where it prevents the passage of another tray (B) located immediately behind the tray retained by the first stops (3). In Fig. 7 the third stops (5) are in the retracted position. In addition, the four detector (F4) located before the third detector (F3) according to the direction of travel (A) of the conveyor (1), has sent a binary signal indicating the detection of a tray (B) and has stopped the forming machine of trays (90) since it has detected a tray (B) stopped on the conveyor (1). [0160] [0161] In Figs. 6 and 7 the first stops (3) are in the holding position and the applicator (6) can apply the decontaminant product on one or more inner panels (11, 12) of a tray (B) formed and empty. In Figs. 6 to 10 the position of the tunnel support (2) is indicated briefly. Fig. 5 shows in detail the elements of the applicator device (6) and the tunnel support (2). [0162] [0163] Continuing in Fig. 8, after applying the decontaminating product, the first stops (3) go to the retracted position, while the second and third stops (4, 5) are in the holding position. This allows the tray (B) with the decontaminant product applied to its base (11) to advance, and the rest of the trays (B) in the row are retained. [0164] Subsequently, Fig. 9 shows that the second stops (4) go to the retracted position, whereby, the tray (B) without decontaminating product applied to its base (11) arranged in the second stops (4) will move according to the direction of advance (A). Fig. 10 shows that said tray (B) moves up to the height of the first stops (3), where the first detector (F1) detects the tray (B) and moves the first stops to the holding position with which the tray (B) is retained. [0165] [0166] In Fig. 10, the second stops (4) are in the open position whereby the tray (B) of the row of trays (B) located at the height of the third stops (5) will move to the height of the second stops (4), where it will be retained. It should be noted that in Fig. 10, the fourth detector (F4) does not detect tray (B) and sends a binary signal to the tray-forming machine (90) to start the tray formation (B) again. [0167] [0168] Figs. 1 and 2 show that the apparatus (50) of this first embodiment further comprises said conveyor (1). The conveyor (1) comprises a chassis on which two transport guides (19) support, each located on one side of a transport band (24) movable by a motor member. In Figs. 1 and 3 it is observed that the end of the conveyor disposed at the exit of the tray-forming machine (90) is provided with receiving members (22), which center the tray when it is ejected from the tray-forming machine (90 ). [0169] Figs. 1, 2 and 5 to 10 show that the tray selection station (20) further comprises a linear guiding device embodied in an omega-type guide (17) supported on the conveyor (1). The linear guidance device is aligned with the forward direction (A) of the conveyor (1). The tray selection station (20) further comprises a linear guidance locking and unlocking device, by means of which the position of one or more of said detectors (F1, F2, F3) and one or more of said stops (3 , 4, 5) are adjustable with respect to the others according to said direction of advance (A). [0170] [0171] In Fig. 5 it can be seen that the locking and unlocking device can be materialized in six adjustable supports (21) sliding along the guide (17) releasing respective fixing elements materialized in screws. [0172] [0173] Following in Fig. 5, each adjustable support (21) supported in the guide (17) supports a respective stop (3, 4, 5) or a respective detector (F1, F2, F3), whereby the first detector ( F1), second detector (F2), the third detector (F3), the first stop (3), the second stop (4), and the third stop (5) are movable independently of each other. [0174] [0175] In Fig. 5 it is observed that the first, second and third detectors (F1, F2, F3) are mounted with a separation essentially equivalent to the width of the tray (B). Likewise, the first, second and third stops (3, 4, 5) are mounted with a separation essentially equivalent to the width of the tray (B). [0176] [0177] In Figs. 1 to 10 each of the first, second, and third stop (3, 4, 5) is movable by a respective stop actuator (18). The stop actuators (18) are an integral part of the tray selection station (20). Each of said stop actuators (18) is provided with a first fixed part and a second movable part. Each first, second and third stop (3, 4, 5) is connected to a respective second movable part of a respective stop actuator (18). In the example, the stop actuators (18) are fluid dynamic cylinders, namely pneumatic cylinders, provided with a corresponding body with said first fixed part and a corresponding rod with said movable part. In Figs. 2, and 6 to 10 it can be seen that the tray selection station (20) comprises two of said first stops (3) facing each other, two of said second stops (4) facing each other, and two of said third stops ( 5) faced each other. Thus, the tray selection station (20) comprises six stop actuators (18), each associated with one of the six stops (3, 4, 5), and twelve adjustable supports (21). Six of said adjustable supports (21) are supported on a guide (17) located on one side of the chassis of the conveyor (1) while the other six adjustable supports (21) are supported on another guide (17) fixed on the other side of the conveyor chassis (1). [0178] [0179] Returning to Fig. 5, the applicator device (6) applies the decontaminant product in a liquid state by spraying, spraying, spraying, or spraying. [0180] [0181] Figs. 1, 2 and 5 detail that the apparatus (50) of the first embodiment comprises a valve (7), specifically an electrovalve, connected by means of a conduit to the applicator device (6). The valve (7) is movable between a closed position in which the applicator device (6) does not apply decontaminant product and an open position in which the applicator device (6) applies decontaminant product, depending on the binary signals of the first and second detector (F1, F2). The apparatus (50) further comprises a suction and discharge pump of contaminating product (40) operatively connected to the valve (7) on its discharge side. Said suction and discharge pump of contaminating product (40) is connected by another conduit to a reservoir of contaminating product (41). The valve (7), the suction and discharge pump of contaminating product (40) and reservoir of contaminating product (41) are supported in the tunnel support (2). [0182] [0183] Following in Fig. 5 it can be seen that the applicator device (6) is provided with a nozzle (9) supported on the tunnel support (2). The nozzle (9) is configured to apply decontaminant product to one or more interior panels (11, 12) of the tray (B). The applicator device (6) of Fig. 5 comprises an applicator actuator (8) provided with a fixed part (8a) fixedly supported on the tunnel support (2), and a movable second part (8b) between a lower position and a superior position. The nozzle (9) is supported in the second part of the applicator actuator (8b). Thus, the nozzle (9) of the applicator device (6) is movable with respect to the one or more inner panels (11, 12) of the tray (B) located on the conveyor (1). [0184] [0185] According to a second embodiment of the apparatus (50) of the first aspect of the invention, Fig. 11 shows that the apparatus (50) comprises the elements and features of the first embodiment except for the applicator device (6). [0186] [0187] In the second embodiment, the applicator device (6) is arranged to apply a decontaminant product on one or more interior panels (11, 12) of at least one tray (B) formed and empty. The applicator device (6) of Fig. 11 applies the decontaminant product in a liquid state by spraying, spraying, spraying, or spraying. [0188] In this second embodiment, the applicator device (6) of Fig. 11 is provided, in addition to a nozzle (9), with two second nozzles (13) supported on the tunnel support (2). The nozzle (9) is configured to apply decontaminant product to the base (11) of the tray (B). The two second nozzles (13) are configured to apply decontaminant product to the inner walls (12) of the tray (B). The apparatus (50) comprises another solenoid valve (7) connected on one side to two said second nozzles (13) by means of a line, and connected by another line to the discharge side of the suction pump and discharge of decontaminant product (40). The nozzle (9) and second nozzles (13) are movable with respect to the one or more inner panels (11, 12) of the tray (B) located on the conveyor (1), by means of the applicator actuator (8) as described for the first embodiment to whose movable second part (8b) they are fixedly connected. [0189] [0190] According to a third embodiment, Fig. 12 shows that the apparatus (50) comprises the elements and characteristics of the first embodiment except for the applicator device (6). [0191] [0192] In the third embodiment of Fig. 12, the applicator device (6) is arranged to apply a decontaminant product on one or more interior panels (11, 12) of at least one tray (B) formed and empty. The applicator device (6) of Fig. 11 applies the decontaminant product in liquid or gaseous state by spraying, spraying, spraying, or vaporizing. [0193] [0194] In this third embodiment of Fig. 12, the applicator device (6) is provided with a second nozzle (13) supported on the tunnel support (2). The nozzle (9) is configured to apply decontaminant product to the base (11) of the tray (B), while the second nozzle (13) is configured to apply decontaminant product to the inner walls (12) of the tray (B) ). [0195] [0196] In Fig. 12, the apparatus (50) comprises another solenoid valve (7) connected on one side to said second nozzle (13) by means of a conduit, and connected by another conduction to the discharge side of the suction and product impulse pump decontaminant (40). [0197] [0198] The applicator device (6) of Fig. 12 comprises an applicator actuator (8) provided with a fixed part (8a) supported on the tunnel support (2), and a movable second part (8b) between a lower position and a position higher. The nozzle (9) is supported in the second part of the applicator actuator (8b). Thus, the nozzle (9) of the applicator (6) is movable with respect to the one or more inner panels (11, 12) of the tray (B) located on the conveyor (1). [0199] Following in Fig. 12, The applicator device (6) further comprises a rotation actuator (10), provided with a rotation axis, with an inert part supported on the tunnel support (2) and a movable part around its shaft connected to the second part (8b) of the applicator actuator (8). The second nozzle (13) is supported on the movable part of the rotation actuator (10) and configured to apply decontaminant product to the inner walls (12) of the tray (B). The rotation actuator (10) may be embodied in an electric motor or in a pneumatic rotation cylinder, among others. [0200] [0201] In Fig. 12 it can be seen that the apparatus (50) further comprises an entrance gate (14) located at the entrance end of the movable tunnel support (2) between an open position and a closed position. Also, the apparatus comprises an exit gate (15) located at the entrance end of the movable tunnel support (2) between an open position and a closed position. [0202] [0203] Following in Fig. 12, the tunnel support (2), and the input and output gates (14, 15) form a sealed cabin when the input and output gates (14, 15) are in the closed position. In Fig. 12 it is shown in the open position. The apparatus (50) further comprises a vacuum pump (16) capable of generating vacuum inside the cabin when the input and output gates (14, 15) are in the closed position. [0204] [0205] According to a first embodiment of the second aspect of the present invention, Figs. 13 and 14 show an installation (95) for the application of a decontaminant product on trays (B) formed and empty. Said installation (95) comprises a tray forming machine (90) from flat die plates and a tray stacker machine formed (91). [0206] [0207] In the installation (95) of Figs. 13 and 14, it is observed that the tray stacker machine formed (91) is provided with a conveyor for stacking (92), and a stacking cavity (93) suitable for stacking the trays (B) received from the conveyor for the stacked (92) forming a stack of trays (B). [0208] [0209] Figs. 13 and 14 show that the installation comprises the apparatus (50) for the application of a decontaminant product on trays (B) formed and empty described in the first embodiment of the first aspect of the invention. [0210] [0211] In Figs. 13 and 14 it is shown that said apparatus (50) is mounted after the exit of the tray forming machine (90) and before the stacking cavity (93) of the tray stacking machine formed (91) according to the direction of feed (A) of the trays (B).
权利要求:
Claims (22) [1] 1.- Apparatus (50) for the application of a decontaminating product on trays (B) formed and empty, suitable for installation at the exit of a tray-forming machine (90) from flat die-cut plates, comprising: - a tunnel support (2) provided with an input end and an output end suitable for mounting on a conveyor (1); - an applicator device (6) arranged to apply a decontaminating product on one or more interior panels (11, 12) of at least one tray (B) formed and empty; characterized in that it further comprises a tray selection station (20), which selects one or more trays (B) from a row of trays (B) aligned according to the direction of travel (A) of the conveyor (1), said station comprising tray selection (20): - a first detector (F1) that sends a binary signal in use indicating the detection or non-detection of a tray (B); - a first active stop (3) movable between a retracted position that enables the passage of the tray (B) and a retention position where it prevents the passage of the tray (B); - a second detector (F2), located before the first detector (F1) according to the direction of advance (A) of the conveyor (1), which sends a binary signal in use indicating the detection or non-detection of a tray (B) ; - a second active stop (4), located before the first stop (3) according to the direction of advance (A) of the conveyor (1), movable between a retracted position that enables the passage of the tray (B) and a position retention where it prevents the passage of the tray (B); - a third detector (F3), located before the second detector (F2) according to the direction of travel (A) of the conveyor (1), which sends a binary signal in use indicating the detection or non-detection of a tray (B) ; Y - a third active stop (5), located before the second stop (4) according to the direction of advance (A) of the conveyor (1), movable between a retracted position that enables the passage of the tray (B) and a position retention where it prevents the passage of the tray (B). [2] 2. - Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to claim 1 further comprising said conveyor (1). [3] 3. - Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to claim 1 or 2, wherein the tray selection station (20) further comprises a linear guidance device aligned with direction of advance (A) of the conveyor (1) and a linear guidance locking and unlocking device, by means of which the position of one or more of said detectors (F1, F2, F3) and of one or more of said stops (3 , 4, 5) are adjustable with respect to the others according to said direction of advance (A). [4] 4. Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to any one of claims 1 to 3, wherein the tray selection station (20) further comprises six adjustable sliding supports (21) along the linear guidance device, where each adjustable support (21) supports a respective stop (3, 4, 5) or a respective detector (F1, F2, F3), whereby the first detector (F1), second detector (F2), the third detector (F3), the first stop (3), the second stop (4), and the third stop (5) are movable independently of each other. [5] 5. Apparatus (50) for the application of a decontaminating product on trays (B) formed and empty according to any one of claims 1 to 3, wherein the tray selection station (20) further comprises three adjustable sliding supports (21) along the linear guidance device, where each adjustable support (21) supports a stop (3, 4, 5) and a detector (F1, F2, F3), bringing the first detector (F1) and the first stop (3) move together, the second detector (F2) and the second stop (4) move together, and the third detector (F3) and the third stop (5) move together. [6] 6. - Apparatus (50) for the application of a [7] 7. - Apparatus (50) for the application of a [8] 8. Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to any of the preceding claims, wherein the tray selection station (20) comprises two of said first stops (3) facing between yes, two of said second stops (4) facing each other, and two of said third stops (5) facing each other. [9] 9. Apparatus (50) for applying a decontaminant product on trays (B) formed and empty according to any of the preceding claims, further comprising a fourth detector (F4), located before the third detector (F3) according to the direction of feed (A) of the conveyor (1), which sends a binary signal in use indicating the detection or non-detection of a tray (B) and which is configured to stop the tray-forming machine (90) when it detects a tray (B) stop on the conveyor (1). [10] 10. Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to any of the preceding claims, wherein the applicator device (6) applies the decontaminant product in a liquid or gaseous state by spraying, spraying, projection, or vaporization. [11] 11. - Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to any of the preceding claims, further comprising a valve (7) connectable to the applicator device (6), the valve (7) being ) movable between a closed position in which the applicator device (6) does not apply decontaminant product and an open position in which the applicator device (6) applies decontaminant product. [12] 12. Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to claim 11, further comprising a suction and discharge pump of contaminating product (40) operatively connected to the valve (7) in Your drive side. [13] 13. Apparatus for the application of a decontaminating product on trays (B) formed and empty according to claim 12, wherein the valve (7) and the suction and discharge pump of contaminating product (40) are supported in the tunnel support ( 2) or on the conveyor (1). [14] 14. Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to any of the preceding claims, wherein the applicator device (6) is provided with a nozzle (9) supported on the tunnel support ( two). [15] 15. Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to claim 14, wherein the applicator device (6) is provided with one or more second nozzles (13) supported in the tunnel support (2), and wherein the nozzle (9) is configured to apply decontaminant product to the base (11) of the tray (B); and the one or more second nozzles (13) are configured to apply decontaminant product to the inner walls (12) of the tray (B). [16] 16. Apparatus (50) for the application of a decontaminating product on trays (B) formed and empty according to any of claims 14 or 15, wherein the applicator device (6) comprises an applicator actuator (8) provided with a fixed part (8a) supported at a structural point, and a movable second part (8b) between a lower position and an upper position; and wherein the nozzle (9) supported in the second part of the applicator actuator (8b); whereby the nozzle (9) of the applicator (6) is movable with respect to the one or more inner panels (11, 12) of the tray (B) located on the conveyor (1). [17] 17. Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to any of claims 15 or 16, wherein the applicator device (6) further comprises a rotary actuator (10), provided with a rotation axis, with an inert part supported on the tunnel support (2) and a movable part around its axis, and where the one or more second nozzles (13) are supported on the movable part of the rotation actuator ( 10) and configured to apply decontaminant product to the inner walls (12) of the tray (B). [18] 18. Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to any of the preceding claims, further comprising an inlet gate (14) located at the inlet end of the tunnel support (2) movable between an open position and a closed position; and an exit gate (15) located at the entrance end of the movable tunnel support (2) between an open position and a closed position. [19] 19. Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to claim 18, wherein the tunnel support (2), and the entrance and exit gates (14, 15) form a cabin waterproof and further comprising a vacuum pump (16) capable of producing a pressure lower than the atmospheric inside the cabin when the inlet and outlet gates (14, 15) are in the closed position. [20] 20. Apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to claim 1, wherein the tunnel support (2), applicator device (6) and tray selection station (20) are configured to be fixed to a conveyor (1) by means of fixing and releasing elements. [21] 21. Installation (95) for the application of a decontaminant product on trays (B) formed and empty, comprising: - a tray forming machine (90) from flat die plates; Y - a tray stacker machine formed (91), provided with a stacking conveyor (92), and a stacking cavity (93) suitable for stacking the trays (B) received from the stacker conveyor (92) forming a stack of trays (B); characterized in that it also includes: the apparatus (50) for the application of a decontaminant product on trays (B) formed and empty according to any of claims 1 to 18, said apparatus (50) being mounted after the exit of the tray-forming machine (90) and before the stacking cavity (93) of the tray forming machine (91). [22] 22. Installation (95) for the application of a decontaminating product on trays (B) formed and empty according to claim 20, wherein the tunnel support (2), the applicator device (6) and the tray selection station (20 ) are configured to be fixed to the conveyor for stacking (92) of the tray stacking machine formed (91) by means of fixing and releasing elements.
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同族专利:
公开号 | 公开日 ES2737451B2|2021-02-17|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 US3368865A|1962-12-17|1968-02-13|Rud A Hartmann Gross Apparate|Apparatus for the sequential sterilization of articles in receptacles| US3833339A|1972-03-02|1974-09-03|Continental Can Co|Method and system for sterilizing magnetically attracted objects| EP0691270A2|1994-06-10|1996-01-10|JOHNSON & JOHNSON VISION PRODUCTS, INC.|Apparatus and method for sterilization of blister packages and packaging than into cartons| US20050169796A1|2003-12-18|2005-08-04|Stork Food & Dairy Systems B.V.|Sterilizing device for sterilizing closures| WO2017089292A1|2015-11-25|2017-06-01|Consorzio Bestack|Packaging for fruit and vegetable products treated with an antimicrobial solution|
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2019-07-01| GD2A| Contractual licences|Effective date: 20190701 | 2019-07-05| GD2A| Contractual licences|Effective date: 20190705 | 2020-01-14| BA2A| Patent application published|Ref document number: 2737451 Country of ref document: ES Kind code of ref document: A1 Effective date: 20200114 | 2021-02-17| FG2A| Definitive protection|Ref document number: 2737451 Country of ref document: ES Kind code of ref document: B2 Effective date: 20210217 | 2021-06-15| GD2A| Contractual licences|Effective date: 20210615 |
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申请号 | 申请日 | 专利标题 ES201830683A|ES2737451B2|2018-07-09|2018-07-09|APPARATUS AND INSTALLATION FOR THE APPLICATION OF A DECONTAMINANT PRODUCT ON FORMED AND EMPTY TRAYS|ES201830683A| ES2737451B2|2018-07-09|2018-07-09|APPARATUS AND INSTALLATION FOR THE APPLICATION OF A DECONTAMINANT PRODUCT ON FORMED AND EMPTY TRAYS| 相关专利
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